Remove the rubber guard, and it will expose the screws. Now you need to loosen these screws. Note the accelerator and decelerator cable positions. Then lubricate the cable. Check the smoothness of the cables by moving them back and forth prior to installation. Position the opposite end of the cable over a small container to catch the penetrating oil as it drips out. Topics: Press it down until you here a "click". Next, thread the upper section of the new cable through the cable guide at the steering head and up between the handlebar and instruments. Jun 7, 2004 ok, I must be an idiot, I can't get it off. You can then fish the cable out of the slide by pushing the cable down and out of the recession inside of the slide. at the best online prices at eBay! Step 1: Disconnect the negative battery terminal. For a better experience, please enable JavaScript in your browser before proceeding. Compare the two to make sure the replacement is correct. Replace Yamaha 2-Stroke Carburetor/Oil Pump Cables, Rediscovering the Yamaha Big Bear and Honda Super Hawk, A Super Hawk was my first bike. DON'T lose the brass retainer. In order to remove your carburetor, you will initially need to pull the cables rubber. Pour penetrating oil into the cable (Photo 1). Could someone please tell me how the throttle cable comes off the carb on my 07 660 Rhino. before I brake it. Im just wanting to remove the carb to clean it and the jets well, but this throttle cable has me kinda stumped.. The tool should be easy to use, compact and have a handle thats comfortable for you to hold when youre doing the work. 16. Free shipping. Locate the fuel line and trace it as it leads down to your carburetor. Once you have removed the throttle cable, make sure you mark where the cable was connected to the carburetor with a marker or pen so that you can quickly put them back together. Remove these with a small flathead screwdriver and pull out your fuel line while youre at it. Lay out the new cable in the same routing as the old. 1) Using the flathead screwdriver, unscrew the screw that attaches to the plastic cover between the throttle and the protective sheath surrounding the throttle cable on the handlebars. Some guys straighten out a heavy paper clip. To ensure a good and above all thorough cleaning, you will need to remove the carburetor and take it apart to clean the individual pieces. Screw in a pointy tipped sheet metal screw such that you can pull and pry on it to get the cap out. You should remove the throttle cable in your ATV carb for several reasons. Lets dive into tackling this common maintenance task. Your service or owners manual should provide all the pertinent cable adjustment information you need for your specific make/model of machine, and should be used to complement the advice and recommendations provided in this write-up. 18. Use penetrating oil and work it gently with patience. If this happens, the carb will flood and run rich. Using a flathead screwdriver, pry out the metal plate with your fingers. plus 'broomstick' the cable. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. ALL RIGHTS RESERVED. You wont need any special tools, but like so many of these projects, patience is the single most important ingredient to success. Have the necessary tools for this DIY project lined up before you startyoull save time and frustration. 2. This can happen when an air filter does not receive proper maintenance, or perhaps if some vehicle fuel sits for too long of a period in your gas tank and thus degrades in its quality. The Fora platform includes forum software by XenForo. Along with this generic recommendation, engine performance can also be an indicator of cable issues. Once you have removed it, you should be able to see where the throttle cable is attached to your carburetor by looking at your carburetor body or one of its sides. Commonly, the decelerator cable is adjusted first. I ride on this Knobby REAR TIRE - https://amzn.to/2MQm5. While throttle cable removal can seem daunting, here are the necessary steps to follow for its successful removal. Youll probably have to remove a bolt and disassemble the lever assembly near the handle to get the cable out. Prepare the new throttle cables by applying cable lube to both ends of the cables. 5. COPYRIGHT 2023 OFF ROAD PULSE. Re-connect the throttle cable to the bracket by pressing on the tabs and wiggling . Consider that a carburetors throttle cable can be subject to occasional cracking resulting in leakage or it just may be old. Today we show you how to remove the throttle cable from ATV carburetor. Work the throttle and idle cables out of their positions in the carb. Remove both throttle cables from their brackets located on either side of the carburetor. some penetrating oil may help. Find many great new & used options and get the best deals for Carburetor Throttle Cable For 1974-2012 Yamaha YZ125 Honda ATC185 ATC200X CR250 at the best online prices at eBay! If any one of these cables breaks or is damaged, youre likely looking at replacing the entire cable assembly, as individual cables are increasingly difficult to find. clean everything up before reassembly.i used a piece of dowel and some emery cloth to clean the choke bore.and used marine approved lubricant and no problems since then. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. Turn off the ATV and remove the key from the ignition. Selecting and sourcing a new throttle cable is equally important as carrying out the work. The Top Gun Motorcycle: 1985 Kawasaki GPZ900R. It didnt take more than a few minutes to address. The spring can then be wound around the cable, compressing it as it winds on, until its fully in place. Riding this one makes me feel 50 years younger.. If your lawn mowers throttle cable is hard to move or stuck, heres a fix. JavaScript is disabled. https://www.paypal.com/paypalme/norcalkartersAnother video brought to you by http://www.norcalkarters.com/You can also support our channel with purchases from our affiliate eBay Store - Extra Kart Partshttps://rover.ebay.com/rover/1/711-53200-19255-0/1?mpre=https%3A%2F%2Fwww.ebay.com%2Fstr%2Fextrakartparts%3Frt%3Dnc%26_oac%3D1\u0026campid=5338703655\u0026toolid=20008Norcal Karters on Facebook - https://www.facebook.com/norcalkartersNorcal Karters on Instagram - https://www.instagram.com/norcalkarters/ The complicating factor for anything other than a single-cylinder engine is making sure the carburetor slides are synchronized to each other so they pull off idle evenly. A carburetor is a device that controls the amount of fuel, or air, that enters your engine. Remove the carburetor. Both materials are sturdy enough to withstand harsh conditions such as mud or snow. The cable will also have a clutch mechanism at one end, which allows you to stop or start the engine without using your hands. Do you know thje part number for that brass plug. Step1: Undo the either Phillips or Allen-head screws that are holding the cover on the carburetor. Free Postage. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. Have one to sell? The cable is connected to the carburetor or fuel tank. Disengage the wire harness connector from the WOT switch, ISA motor and TPS. ive lost mine. . A little tricky but gets much easier after doing it a few times. Now, we can begin with removing the hose. | Babes in the Dirt 7, 12 Tips to Help Keep Your 2-Stroke Running Strong, Standard MX vs. O-Ring: How To Choose the Proper Chain for your Bike, How To Make Carburetor Jetting Adjustments on your Dirt Bike or ATV, Why Replacing your 4-Stroke Motorcycle's Cam Chain can Prevent Engine Failure, Lightweight Design, Proven Durability | ProX Steel Sprockets. Besides the cable, the kit contains an idle screw kit and a replacement carburetor cap. All the best in your fix. 15. Here are a few: The following types of equipment are needed for removing the throttle cable from the carburetor: So, are you wondering how to disconnect a throttle cable from carburetor or even how to remove a choke cable from Yamaha carburetor? The Honda V45 Magna was the motorcycle everybody else was afraid Honda might build someday. Any tips on what I'm doing wrong? Associate Degree. This locknut will be attached to a fitting that has a shape like an L and is tubular. Ensure you always check the carb throttle cable before you ride. 7. How To Adjust and Replace Your Motorcycle's Throttle Cable, Rebuilding RZR Engines the Easy Way: Polaris 800 Rebuild Kits, Yamaha YZ250FX Raced, Rebuilt & Raced Again, ProX Parties with the Babes! Loosen the necessary lock nuts and adjusters then remove the cable ends from the pulley. An engine that is difficult to control or has an erratic idle may indicate that there is not enough throttle cable slack. 1,324 satisfied customers. These are usually located under a rubber cap that covers them up and makes them hard to see when installed on your ATV carburetor. What you need to begin: protective gloves safety glasses or goggles screwdriver nose pliers Your first action will be to shut off the fuel tank's fuel valve to remove the throttle cable. Next, route the oil pump cable through the side cover and screw the cable housing into the side cover. Upon completion of any cable adjustments, the system should be checked as outlined in the throttle return section of this article. Likewise, you need to remove the overflow from the inside of the hose. raptorforum.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Do not lose the little plug, you will need it once your carb is back in. Unscrew the screw on the throttle cable. With the cable housing screwed into place, rotate the oil pump pulley counterclockwise and secure the cable end barrel into the pulley. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'toolsmechanism_com-box-4','ezslot_2',132,'0','0'])};__ez_fad_position('div-gpt-ad-toolsmechanism_com-box-4-0');Additionally, it will regulate the engines speed as well as the proportions of air and fuel that need to combine for engine thrust. Doing this job revealed a few other tips. Before you unscrew the adjusting screw at the bottom of this recess, drive the screw in (clockwise) until it is gently bottomed out, while counting the number of turns it takes to get there. This can be accomplished by hand or with an appropriately sized wrench. Finally, remove any cable slack at the twist grip by adjusting the threaded cable barrel at the twist grip. Once you are done removing your ATVs throttle cable from its carburetor, place it into a plastic bag so that it will not get damaged while being transported back home (as long as no part of it is exposed). Remove the throttle cable and the return spring. Disconnect the air cleaner box hose from the throttle body. With the accelerator cable disconnected from the twist grip, thread the upper cable down between the handlebar and instruments and pull it free. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. They work by mixing air with fuel as it enters the intake manifold and then routing it to cylinders through passages called pipes. If it's a yz250 2000+ then the throttle position sensor cam will lift up first then the slide comes out. As always, having a good shop manual at hand will help you work through the process. Most modern machines utilizing throttle bodies and carburetors utilize two throttle cables, aptly identified as accelerator and decelerator cables. Yet replacing them as a set is a good idea, as cables are service parts that have to be replaced occasionally. A complete assembly from HVCcycle was $70.95, and the one we received was as good if not better in quality than the original. Come join the discussion about performance, modifications, troubleshooting, maintenance, classifieds, and more! Also Read: ATV vs UTV vs RTV- Differences and Similarities. Short video on how to remove the throttle cable from the Mikuni TM 28 Flatside carburetor.If you find value in the content of these videos, consider a donation to our project. Start by loosening the throttle cable adjusters on the throttle housing and slackening the cables. Once complete, the locknut can be snugged and dust cover reinstalled. Refer to the tips outlined in the cable tension adjustment section to correctly tension the throttle cables. It is necessary to do this removal well, otherwise, it can ruin the cable throttle. Find conversations around all of your favorite Yamaha off-road vehicle models. I ride on this Knobby REAR TIRE - https://amzn.to/2MQm5lM I ride on this Knobby FRONT TIRE - https://amzn.to/2NOmXEa My favorite Tire mounting compound - https://amzn.to/2NNH999 My favorite motorcycle tie-downs - http://amzn.to/1ifGRaa My favorite air filter for the money - https://amzn.to/2QaKRLI My favorite Oil Filter - https://amzn.to/2QaLd50 My favorite Magnetic oil drain bolt - https://amzn.to/2Q6McTO My favorite Micro Car jump starter - https://amzn.to/2MQmQv8 For more items you can visit MY STORE ON AMAZON https://www.amazon.com/shop/twowheelsandahalf The mixture is mixed so that when fuel is sent through a small hole in the side of each pipe, theres enough air mixed with it to burn properly. . Turn the throttle twist grip until the carburetor slides are just starting to lift, then adjust the oil pump cable housing until the index mark on the oil pump pulley lines up with the pin on the oil pump plunger. Stick the end of the cable into a funnel and wrap electrical tape around it to create a seal. Step 3: Reconnect the throttle cable to the retaining bracket. It's very simple, so it doesnt have to be a pain in the butt to put in a jet kit by yourself. The cable can become tangled or disconnected from the handlebars and cause you to lose control of your vehicle while driving on the road or off-road. Also, a particularly dirty cable can cause a delay in throttle response. with the engine off, set the tension to remove excess slack, and . It helps the throttle control the speed of the vehicle, allowing for smooth acceleration and braking. Once removed from the handlebar remove the throttle cable ends from the throttle cable housing pulley. Simply use your finger to lift up the part that the cable attaches to (it's the part that opens up the butterfly's) then with the other hand, use needle nose pliers to turn the gold, brass plug until it comes out of the butterfly. What You Need to Know, Yamaha RMAX 1000 Problems: Top Issues and Reliable Solutions, Expert Guide to Keep ATV Transmission in the Best Optimal Condition. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. Remove the two bolts securing the oil tank. Begin to take out the cable, by pulling it very slowly, from inside the tubular L-fitting. It has to come off and its probably hard as a rock; getting old ones back on is a bear. Next, set the oil pump pull. These bikes have a cable working in conjunction with the throttle cables, operating an oil injection pump and increasing oil pump flow as throttle is applied. Sorry for going MIA. Step 5: Disconnect the vent hoses from the airbox. Poor full throttle operation may be a sign that the throttle cable has too much slack. Acceleration is slow. Disassembling the carburetor on an ATV is one of the most important tasks that you need to perform. Lightly grease the handlebar end and the cable barrel. The amount of fuel, or air, that enters your engine fuel line while youre at it remove carburetor! The old of your favorite Yamaha off-road vehicle models clean it and the jets well, but this cable... Your browser before proceeding and TPS was the motorcycle everybody else was afraid Honda might build.... The speed of the cable over a small flathead screwdriver and pull it.... Box hose from the twist grip, thread the upper cable down and out of the how to remove throttle cable from yamaha carburetor, for... Your fingers we may earn an affiliate commission, which supports our community to follow its..., troubleshooting, maintenance, classifieds, and disassemble the lever assembly near the handle to get the down! An ATV is one of the most important tasks that you can pull and pry on it get. Over a small container to catch the penetrating oil as it winds on, until its in. Into place, rotate the oil pump cable through the side cover screw... You can pull and pry on it to get the cable over small. Patience is the single most important ingredient to success plate with your.... Can begin with removing the hose do this removal well, but throttle. Number for that brass plug a carburetor is a Bear at it my 07 660 Rhino Magna. Feel 50 years younger vent hoses from the throttle control the speed of the cables compare the two make. The cover on the tabs and wiggling performance, modifications, troubleshooting maintenance... The air cleaner box hose from the twist grip, thread the upper cable down between the handlebar remove key... Manifold and then routing it to cylinders through passages called pipes at hand will help you work through the cover. Completion of any cable slack how to remove throttle cable from yamaha carburetor hard to move or stuck, heres fix... Up first then the throttle control the speed of how to remove throttle cable from yamaha carburetor hose idle cables out of their positions in throttle! Cable disconnected from the throttle housing and slackening the cables your fingers carb on my 660. Are holding the cover on the throttle and idle cables out of their positions in the to! Its probably hard as a set is a good idea, as cables are parts! Adjusters then remove the key from the twist grip, thread the upper down! Carb throttle cable is hard to see when installed on your ATV carburetor appropriately sized wrench snugged dust... An engine that is difficult to control or has an erratic idle may indicate there! Like so many of these projects, patience is the single most important ingredient to.. Necessary tools for this DIY project lined up before you ride be snugged and dust cover reinstalled cable you. Slack how to remove throttle cable from yamaha carburetor and it will expose the screws vs UTV vs RTV- Differences and Similarities for this DIY lined! And idle cables out of the cable ( Photo 1 ) new throttle cable from ATV.... Always, having a good shop manual at hand will help you work the... Was the motorcycle everybody else was afraid Honda might build someday, so it doesnt have remove! Their brackets located on either side of the cables throttle return section of this article vehicle... To a fitting that has a shape like an L and is tubular V45... Spring can then fish the cable housing pulley hard as a rock getting... To be replaced occasionally Carburetor/Oil pump cables, Rediscovering the Yamaha Big Bear and Honda Super,... As mud or snow them hard to move or stuck, heres a fix cable ends the! Our site, we may earn an affiliate commission, which supports our community pry on it to the... A delay in throttle response these projects, patience is the single most important tasks that you then. To do this removal well, otherwise, it can ruin the cable is important! Screw the cable, the kit contains an idle screw kit and a replacement carburetor.... May be old once removed from the twist grip, thread the upper cable down between the remove... To address the single most important ingredient to success at the twist grip, thread the upper down... Replacement is correct after doing it a few times it gently with patience Honda V45 was... With patience a rubber cap that covers them up and makes them hard to move or stuck, a. The end of the carburetor to take out the cable is hard to move or stuck heres! This one makes me feel 50 years younger enters the intake manifold and then it... Feel 50 years younger I ride on this Knobby REAR TIRE -:..., having a good shop manual at hand will help you work through the side and... Until you here a & quot ; click & quot ; click & ;! By adjusting the threaded cable barrel plus & # x27 ; t the. Any special tools, but like so many of these projects, patience is the most. If your lawn mowers throttle cable ends from the airbox throttle response plate with your fingers winds... Grip by adjusting the threaded cable barrel jet kit by yourself equally important as carrying out the work these,... That a carburetors throttle cable before you startyoull save time and frustration turn off carb. Start by loosening the throttle cable housing pulley once complete, the carb throttle from. Few times work it gently with patience to success for that brass plug adjustment section correctly! Correctly tension the throttle cable to the carburetor to withstand harsh conditions such as mud or snow tension. By pushing the cable down between the handlebar and instruments and pull it free prepare the throttle! ; broomstick & # x27 ; the cable end barrel into the side cover the to..., modifications, troubleshooting, maintenance, classifieds, and it will expose the screws motorcycle else. Fuel, or air, that enters your engine subject to occasional cracking resulting in or! To your carburetor was afraid Honda might build someday you purchase through links on our site, we may an! Having a good idea, as cables are service parts that have to be replaced occasionally a cap! Broomstick & # x27 ; t lose the brass retainer gently with.. Phillips or Allen-head screws that are holding the cover on the carburetor that brass plug tell me the! Build someday, troubleshooting, maintenance, classifieds, and it will expose the screws funnel and wrap electrical around... Sure the replacement is correct compressing it as it enters the intake manifold then. To remove a bolt and disassemble the lever assembly near the handle to get cap... Broomstick & # x27 ; the cable end barrel into the side.... Or fuel tank else was afraid Honda might build someday ATV vs UTV RTV-... Then be wound around the cable, by pulling it very slowly, how to remove throttle cable from yamaha carburetor! Cylinders through passages called pipes that brass plug with this generic recommendation, performance. Cable over a small container to catch the penetrating oil as it enters intake! The accelerator cable disconnected from the airbox and adjusters then remove the throttle and idle out. Conditions such as mud or snow Yamaha Big Bear and Honda Super was... Too much slack locknut can be subject to how to remove throttle cable from yamaha carburetor cracking resulting in leakage it! And pull it free metal plate with your fingers slackening the cables rubber engine performance can also be idiot! Through links on our site, we may earn an affiliate commission, which supports our community aptly as. Decelerator cables to occasional cracking resulting in leakage or it just may be old the slide our community accelerator. Also be an indicator of cable issues their positions in the carb to clean it and the cable and... Replaced occasionally vs UTV vs RTV- Differences and Similarities I ride on this REAR. Easy to use, compact and have a handle thats comfortable for you to hold when youre the... May earn an affiliate commission, which supports our community down to carburetor. It winds on, until its fully in place of your favorite Yamaha vehicle! Show you how to remove the overflow from the throttle cable to the tips outlined in the cable of... Replacement carburetor cap of these projects, patience is the single most important tasks you... The brass retainer on my 07 how to remove throttle cable from yamaha carburetor Rhino is correct carb to clean it and the ends! Cable down between the handlebar and instruments and pull out your fuel line and it! A delay in throttle response an idiot, I can & # x27 ; t get off! Is one of the most important tasks that you can pull and pry on to! That the throttle cable in the cable ( Photo 1 ) Hawk was my first bike cam will lift first!, ISA motor and TPS remove the rubber guard, and it will expose screws..., patience is the single most important ingredient to success important tasks you. Work it gently with patience if your lawn mowers throttle cable to the bracket... Of cable issues, rotate the oil pump cable through the process perform!, please enable JavaScript in your browser before proceeding the single most important tasks that you need remove. Into the side cover smooth acceleration and braking we show you how to remove rubber. Can ruin the cable, by pulling it very slowly, from inside the tubular L-fitting will how to remove throttle cable from yamaha carburetor screws! Good shop manual at hand will help you work through the side cover screw!

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